The problem
Musicians lose time and rhythm turning pages mid-piece. A turner has to do two things in order: separate a single page from the stack, then sweep it across. It has to do both reliably without tearing the paper.
Design decisions
One motor and a bevel gear train instead of two motors
- Question
- How do I coordinate page lifting and page sweeping with as few actuators as possible?
- Method
- A bevel gear train transmits rotation between perpendicular shafts. I evaluated gear ratios and engagement timing so the lift happens before the sweep.
- Why
- One motor means less cost, weight, and control complexity, and the timing is fixed mechanically instead of in software.
Reduce shaft diameter based on FOS
- Question
- Is the shaft oversized?
- Method
- FEA on the shaft under 1 N·m torque, compared with the strength of a physical 3D-printed prototype.
- Outcome
- Both showed excess factor of safety, so I reduced the shaft diameter to save material.
Analysis
FEA: shaft at 1 N·m
CAD: bevel gear train
Build & test
Photo: 3D-printed prototype
Video / GIF: page turn
What's next
- Finalize the gear ratio and engagement timing.
- Test turning reliability across many pages.